1963 Champ · Part 10 of 14

Glass

Task: Install Windshield

Putting in a windshield can be tricky so do your homework and most of all never force these windshields as they can cost up to $500 by the time it is delivered to you

Remember to install the headliner prior to installation of the windshield. The front of the Headliner is glued to the front upper lip of the windshield opening like the photo below. I purchased stationary clips and used contact cement to hold it in place overnight.

Clips used to hold the headliner at the top of the windshield opening

Note: This is a two person job as one person has to be on the hood to keep the windshield firm against the opening so the other person can pull on the rope and work his way around the windshield ensuring that the seal is pulled inside.

It is also easier to install the windshield without the dash if possible

Tools/Materials You Will Need Are

  • Rope 1/4 inch about 25 feet
  • Rubber contact cement to glue the new windshield seal to the glass
  • Bungee cords to hold windshield/trim/seal in place before it’s installed
  • Squirt bottle with soapy water
  • Tube of 3M Bedding & Glazing Compound Black 08509

Check out this link to install a Studebaker windshield Installation

The Champ’s windshield with its seal being fitted

The 1/4 in rope needs to be seated in the rubber groove like the picture below

The 1/4 inch rope seated in the rubber groove of the windshield seal

Here is the final product

The Champ’s windshield installed

Task: Install Rear Window

This task is much easier then the windshield but you still require a helper. Also ensure you have the proper glass and dry fit the seal and check the glass in the opening. The seal I used didn’t need any help staying snug on the glass but would recommend some contact cement be used to ensure a water tight fit. Once the cement is dry use the same 1/4 in rope from the windshield installation and feed it top to bottom all the way around. Then have you helper carry the rear glass inside the cab and hold firmly on the opening. Your job is to pull the rope starting from the top and work you way around ensuring that the seal edge comes outside over the lip. Work you way around like the windshield ensuring that the helper keeps the glass with the seal as close to the lip to ensure it goes on with ease. Once the seal edge is completely on the outside then check for fit. If not on straight/even then I used a pair needle nose pliers gently while the helper pushed on the glass.

This will ensure the seal is even all around the rear window opening.